Gear Manufacturing Processes

2026-04-15


Gear Hobbing : Gear tooth profiles are cut using a hob, which is highly efficient and suitable for mass production. Gear hobbing : Gear hobbing with a gear-hobbing cutter for internal gears or special tooth profiles.

Machining :

Gear Hobbing : Gear tooth profiles are cut using a hob, which is highly efficient and suitable for mass production.

Gear hobbing : Gear hobbing with a gear-hobbing cutter for internal gears or special tooth profiles.

Gear grinding : Enhance gear accuracy (e.g., to Grade 6 or higher) for high-precision transmission.

Molding processing :

Gear milling : Machined using disc mills or end mills, suitable for single-piece and small-batch production.

Toothed belt : Broaching internal gears with a broach is highly efficient but costly.

Powder Metallurgy : Gears are manufactured by pressing and sintering, making this process suitable for small module gears and high-volume production.

3D printing : Used for rapid prototyping or for gears with complex geometries, such as non-circular gears.

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The Core Function of Gears

Power transmission: Transferring the rotational motion from power sources such as engines and electric motors to actuating mechanisms, such as vehicle wheels or machine tool spindles.

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